casting experts
CASTing
ALUCOM AD
Casting of aluminium parts
Overall dimensions of the castings:
Diameter: up to ø 1500 mm
Height: up to 500 mm
Weight: up to 150 kg
Wall thickness: min 4,5 mm
Wall thickness: min 2,0 mm (only for high pressure die-casting with crystalization)
Diameter: up to ø 1500 mm
Height: up to 500 mm
Weight: up to 150 kg
Wall thickness: min 4,5 mm
Wall thickness: min 2,0 mm (only for high pressure die-casting with crystalization)
Casting methods
Machine low pressure die-casting of aluminium parts, counter pressure die-casting and high pressure die-casting with crystallization (“liquid, semi-liquid” stamping) of AlSi based alloys in accordance with EN 1706 6
Production cycle
Engineering department
Tooling Shop
Sand cores-making shop
Melting Area
Casting area
Deburring area
Heat treatment area
Machining shop
Pressure / leak tests area
Powder Coating Shop
Assembly Area
Quality control and inspection
Tooling Shop
Sand cores-making shop
Melting Area
Casting area
Deburring area
Heat treatment area
Machining shop
Pressure / leak tests area
Powder Coating Shop
Assembly Area
Quality control and inspection
Aluminium alloys
AlSi based alloys in accordance with EN 1706
A list of the main alloys used for casting in the factory could be found in the attached file.
At a request and agreement with the customer, other types of alloys could be mixed as per the customer’s specific requirements
A list of the main alloys used for casting in the factory could be found in the attached file.
At a request and agreement with the customer, other types of alloys could be mixed as per the customer’s specific requirements
Furnaces
4 induction furnaces with a molten metal capacity of 500 kg / each
1 gas furnace with melting capacity of 680 kg/ hour
2 Inductotherm furnaces with capacity of 600 kg/ each
1 gas furnace with melting capacity of 680 kg/ hour
2 Inductotherm furnaces with capacity of 600 kg/ each
Casting machines
20 machines for low-pressure and gas counter-pressure casting
Squeeze casting machine Model MFG MF-900
3 casting machines with shuttle
Squeeze casting machine Model MFG MF-900
3 casting machines with shuttle
centromet ad
Centrifugal casting of stainless steel and cast-iron parts
Centrifugal cast tubes and tube assemblies (chemical industry)
Cylinder liners (diesel engines and diesel generators)
Bimetallic Rolls (ceramic, food and paint industry)
Furnace Rolls (metallurgical industry)
General machine-building parts
Cylinder liners (diesel engines and diesel generators)
Bimetallic Rolls (ceramic, food and paint industry)
Furnace Rolls (metallurgical industry)
General machine-building parts
Casting methods
Centrifugal casting in steel molds with horizontal and vertical turning axis
Materials
Cr-Ni steel and cast iron
Furnaces
1 furnace x 500 kg
1 furnace x 1000 kg
1 furnace x 1500 kg
1 furnace x 2500 kg
1 furnace x 3000 kg
1 furnace x 1000 kg
1 furnace x 1500 kg
1 furnace x 2500 kg
1 furnace x 3000 kg
Casting machines
Four installations with horizontal turning axis
I-st instalation
Up to 2,5 tons (mold and casting)
External diameter of the mold max Ø400 mm and length of the mold 4600 mm
II-nd installation
Up to 2,0 tons (mold and casting)
External diameter of the mold max Ø400 mm and length of the mold 3800 mm
III-rd installation
Up to 8,0 tons (mold and casting)
External diameter of the mold max Ø800 mm and length of the mold 5000 mm
IV-th installation
Up to 10,0 tons (mold and casting)
External diameter of the mold max Ø800 mm and length of the mold 1800 mm
Three installations with vertical turning axis
I-st installation
Up to external diameter оf the mould max Ø780 mm (Ø595 mm of the casting)
II-nd and III-rd installations
Up to external Diameter оf the mould max Ø1475 mm (for roller shells Ø1200 mm)
I-st instalation
Up to 2,5 tons (mold and casting)
External diameter of the mold max Ø400 mm and length of the mold 4600 mm
II-nd installation
Up to 2,0 tons (mold and casting)
External diameter of the mold max Ø400 mm and length of the mold 3800 mm
III-rd installation
Up to 8,0 tons (mold and casting)
External diameter of the mold max Ø800 mm and length of the mold 5000 mm
IV-th installation
Up to 10,0 tons (mold and casting)
External diameter of the mold max Ø800 mm and length of the mold 1800 mm
Three installations with vertical turning axis
I-st installation
Up to external diameter оf the mould max Ø780 mm (Ø595 mm of the casting)
II-nd and III-rd installations
Up to external Diameter оf the mould max Ø1475 mm (for roller shells Ø1200 mm)
ossam ad
Casting of parts of ductile, grey and ADI cast iron
Machine sand mould and no bake casting of ductile, grey and ADI cast iron
Overall dimensions of the castings
Max dimensions of the castings:
600 х 500 х 500 mm
Single weight of the castings:
from 1 to 80 kg
No bake castings of parts:
from 1 to 200 kg
single castings up to 500 kg
DISA MATCH 24/28
711 x 610 x 255/255 mm
DISA MATCH 32/32
811 x 811 x 300/350 mm
600 х 500 х 500 mm
Single weight of the castings:
from 1 to 80 kg
No bake castings of parts:
from 1 to 200 kg
single castings up to 500 kg
DISA MATCH 24/28
711 x 610 x 255/255 mm
DISA MATCH 32/32
811 x 811 x 300/350 mm
Materials
Ductile, grey and ADI cast iron
Furnaces
4 induction furnaces by 10 tones each
1 induction furnace by 5 tones
2 Inductotherm furnaces with capacity 6000 kg/ each NEW
1 induction furnace by 5 tones
2 Inductotherm furnaces with capacity 6000 kg/ each NEW
Casting machines
DISA MATCH 24/28
711 x 610 x 180/ 255 mm
Moulding lines with dimensions of the moulding boxes:
750 х 630 х 250/ 320 mm
630 х 500 х 160/ 160 mm
711 x 610 x 180/ 255 mm
Moulding lines with dimensions of the moulding boxes:
750 х 630 х 250/ 320 mm
630 х 500 х 160/ 160 mm
